Every pellet grill in this guide already ships with an 18 lb hopper or bigger. That's not true one price tier down.
At the sub-$500 tier, hopper size and cooking area split these grills wide open, a 3x spread from 5 lb to 18 lb.
Here, in this next tier up, that spread shrinks to under 2x, 18 lb to 30 lb. Every grill in this range already carries substantially more hopper buffer before a refill than the sub-$500 tier. Hopper size stops being the deciding spec.
The Pit Boss Navigator 850 comes out ahead overall here, with 932 square inches of cooking space and a 30 lb hopper, both the largest in this guide, plus the same 1,000°F Flame Broiler searing lever as the cheaper 700FB2.
It doesn't come with a longer warranty than that cheaper model. The extra money buys cooking space and hopper capacity specifically, not overall build confidence.
Haven't settled on a pellet grill as your cooker type yet? Our pellet grill guide covers that decision first. And if this tier is more grill than you actually need, our sub-$500 pellet grill guide covers the tier below, where hopper size still does most of the deciding.
What Actually Splits These Grills at This Tier
We went looking for a buying framework built specifically for this price band, not a repurposed sub-$500 checklist or a premium-tier roundup priced out of range. We didn't find one.
Once hopper capacity stops being the differentiator, three things do: whether the grill can sear, how long the manufacturer backs it, and how mature the phone app is. None of the current top-ranking guides for this price range organize the decision around those three axes. Most either list a dozen-plus models with no framework at all, or cover the wrong price tier entirely.
Searing capability is the clearest fork. The Pit Boss 700FB2 and Navigator 850 both carry a Flame Broiler lever. It opens a direct-flame access point straight to the fire pot, rated to 1,000°F. That's enough for a real seared crust on a steak.
The Z Grills 700D4E and Traeger Pro 780 don't have that feature at all. Traeger's own guidance points toward a reverse-sear technique within its normal indirect-heat range instead. It works, but it isn't the same thing as an open flame. If steak night matters as much to you as brisket weekends, that one lever decides more than any spec on this page.
Warranty term is the plainest confidence signal any manufacturer puts in writing. Pit Boss backs both the 700FB2 and the pricier Navigator 850 for 5 years, the same term regardless of which one you buy. Z Grills backs the 700D4E for 3 years, the shortest of the four.
Traeger backs the Pro 780 for 7 years, the longest here by a wide margin. If you're the type who keeps a grill a decade rather than upgrading every few years, that gap alone might settle your pick.
App maturity is harder to quantify but real. Traeger's WiFIRE ecosystem and app are the most established of the four, running across its whole current lineup for years. The Z Grills and Pit Boss Grills apps cover the basics: remote temperature monitoring and adjustment, without the same track record. If you check your grill from your phone more than in person, that history is worth something.
Pick by which trade-off actually matters to you:
- You want real 1,000°F direct-flame searing without paying for extra cooking space you won't use
- Pit Boss 700FB2 Check price →
- You want the most cooking space and hopper capacity, and still get real searing
- Pit Boss Navigator 850 Check price →
- You want a PID controller's rated temperature hold instead of a direct-flame searing feature
- Z Grills 700D4E Check price →
- You want the most mature phone app and the longest warranty, and don't need a dedicated sear feature
- Traeger Pro 780 Check price →
Most Cooking Space and Hopper: Pit Boss Navigator 850
Pit Boss Navigator 850 — What Works
- 932 sq in of cooking space, the largest of any grill in this guide
- 30 lb hopper, the largest of any grill in this guide
- Flame Broiler lever opens direct-flame searing up to 1,000°F
- WiFi and Bluetooth connectivity, with two meat probes included
Pit Boss Navigator 850 — Watch Out For
- Same 5-year warranty term as the cheaper 700FB2, so the price jump doesn't buy longer coverage
The Navigator 850 is Pit Boss's higher-capacity horizontal line. We flag the naming carefully here. Don't confuse it with the similarly-named Navigator vertical smokers, a different cooker type entirely with no searing feature at all.
This one is a full horizontal pellet grill. It carries the same direct-flame Flame Broiler lever as the 700FB2, with almost 200 more square inches of cooking space and 9 more pounds of hopper capacity on top.
If you regularly cook for a crowd, that extra room is the reason to spend the difference over the 700FB2.
Entry Point Into This Tier: Pit Boss 700FB2
Pit Boss 700FB2 — What Works
- 747 sq in of cooking space
- 21 lb hopper
- Flame Broiler lever opens direct-flame searing up to 1,000°F
- 5-year manufacturer warranty
Pit Boss 700FB2 — Watch Out For
- No WiFi or app connectivity at all, unlike every other grill in this guide
If the Navigator 850's extra space isn't something you'd use, the 700FB2 gets you the same searing feature and the same warranty term for meaningfully less money. The trade-off is connectivity. This is a dial-in digital controller with an LCD screen, not an app-connected grill. If walking outside to check the temperature doesn't bother you, you're not giving up anything that matters.
Rated Temperature Precision: Z Grills 700D4E
Z Grills 700D4E — What Works
- 697 sq in of cooking space
- 28 lb hopper
- PID 3.1 controller, rated by Z Grills to hold within 5°F of the set temperature
- WiFi and Bluetooth app connectivity
Z Grills 700D4E — Watch Out For
- 3-year warranty, the shortest of any grill in this guide
- No direct-flame searing feature
The 700D4E trades searing capability for a PID controller, the same core control technology used in precision cooking equipment generally, not a marketing label. It continuously corrects fan speed and feed rate instead of cycling on a fixed timer. Z Grills rates it to hold within 5°F of the set point.
Running an overnight brisket without babysitting the temperature matters more here than a searing lever you'd use once a month. The cost of that precision focus shows up in the warranty term: 3 years against 5 or 7 for the other three.
App Control and Longest Warranty: Traeger Pro 780
Traeger Pro 780 — What Works
- 780 sq in of cooking space
- WiFIRE app connectivity, the most established app ecosystem of the four
- 7-Year Limited Warranty, the longest of any grill in this guide
Traeger Pro 780 — Watch Out For
- No direct-flame searing access point at all, reverse-sear technique only
- 18 lb hopper, the smallest of any grill in this guide
- Priced right at the top of this tier, the tightest margin of anything recommended here
The Pro 780 leads on two things a spec sheet can't fake: warranty term and app maturity. What it gives up is a dedicated searing feature and hopper capacity. If app control is the deciding factor for you, this is the most established ecosystem of the four.
It's also the one pick here where the live price is worth a second look before you buy. See the FAQ below for why.
What You Give Up at This Budget
Every grill in this guide tops out at 500°F on ambient cooking temperature, and none holds more than 30 lb of pellets. Both numbers step up meaningfully one tier up.
recteq rates its current RT-700 flagship to a 700°F ambient ceiling, well above anything here, and rates its 40 lb hopper for up to 40 hours between refills at typical smoking temperatures. Neither is a marginal upgrade. If a 700°F ceiling or a two-day runtime between refills matters to how you cook, this tier isn't the one to buy in.
For most backyard cooking, though, a 500°F ceiling and an 18-30 lb hopper cover the case. The decision at this price point is genuinely about searing, warranty, and app control, not about running out of headroom.
Read Next
For the tier below, where hopper size and cooking area still do most of the deciding, see our sub-$500 pellet grill guide. For a closer look at how Pit Boss and Traeger compare head to head at a similar cooking-area class, see Pit Boss vs Traeger. And for how Z Grills stacks up against Traeger on hopper capacity and warranty, see Z Grills vs Traeger. You can run your own guest count and cook style through our Grill Size Calculator to see which current models actually fit.
Frequently Asked Questions
Is a pellet grill worth the money?
What is the life expectancy of a pellet grill?
Does the Traeger Pro 780 actually stay under this article's price ceiling?
What Works
- 932 sq in of cooking space, the largest of any grill in this guide
- 30 lb hopper, the largest of any grill in this guide
- Flame Broiler lever opens direct-flame searing up to 1,000°F
Watch Out For
- Same 5-year warranty term as the cheaper 700FB2, so the price jump doesn't buy longer coverage




